Ensure material performance with Sunprec's expert Custom Extrusion of various alloys.

Our Custom Extrusion capabilities encompass a wide range of materials to meet diverse application needs. We specialize in Aluminum Custom Extrusion for its excellent strength-to-weight ratio and corrosion resistance, and Plastic Custom Extrusion for electrical insulation and complex geometries. We also work with copper, steel, and other specialty alloys, ensuring the right material selection for your specific Custom Extrusion project's performance requirements.

The lead time for a new Custom Extrusion project varies depending on complexity. Simple profiles with existing die designs may take 2-3 weeks, while complex projects requiring new die design, fabrication, and sample approval typically require 4-6 weeks. We prioritize efficient die development and sampling in our Custom Extrusion process to accelerate your time-to-market without compromising on quality.

Absolutely. Our engineering team provides comprehensive Custom Extrusion design support, including Design for Manufacturability (DFM) analysis. We help optimize wall thicknesses, corner radii, and tongue ratios to ensure your profile can be successfully extruded while meeting all functional and cosmetic requirements. This collaborative approach to Custom Extrusion design prevents costly revisions and ensures optimal production efficiency.

Our Custom Extrusion capabilities accommodate a broad spectrum of profile sizes. We can produce very small, intricate profiles with circumscribing circle diameters as small as 10mm, as well as large, structural profiles with circumscribing circles up to 300mm. The specific size range for your Custom Extrusion project depends on the material and complexity, which we evaluate during the initial design review.

Yes, as a comprehensive manufacturing partner, we offer extensive secondary operations for our Custom Extrusion components. These include precision cutting to length, drilling, tapping, milling, bending, welding, and various surface finishing options such as anodizing, powder coating, and polishing. This integrated approach to Custom Extrusion manufacturing streamlines your supply chain and ensures consistent quality across all processing stages.

Our Custom Extrusion services support numerous industries requiring specialized profiles. We have extensive experience supplying Custom Extrusion for automotive trim and structural components, aerospace interiors, construction systems, electrical enclosures, HVAC systems, and consumer products. Any application demanding a specific cross-sectional shape that cannot be found in standard extrusions is an ideal candidate for our Custom Extrusion expertise.